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You are here: Home / Failure Analysis / Product Liability Design Defect: Glass Candle Holder

Product Liability Design Defect: Glass Candle Holder

April 2, 2022 By Tom Read Leave a Comment

 
    Figure #1: Photograph of the assembled as sold candle holder. The glass chimney fits into a steel base.
Figure #2: The two separate pieces of the as sold candle holder. Note that there is no opening in the top to allow the smoke to escape. This increases the temperature when the candle is lit.In addition, the base has a thin rim that can cause impact damage to the chimney bottom.

A glass chimney intended to hold a candle failed at the bottom,  and injured the user. The glass chimney has several design defects. It is made with high thermal expansion soda lime glass (borosilicate glass is a better choice), and it is closed on the top (the top should be open to allow heat and smoke to escape). In addition, the chimney is placed on A steel base with a 3mm thick raised steel rim. This item is poorly designed. The bottom of the glass chimney can be damaged by banging on the raised rim (the rim should made from a compliant material to prevent damage to the glass when the chimney is placed on it). These design defects create a product liability. Glass failure analysis determined that the failure was initiated by impact on the chimney bottom. The remainder of the failure was driven by thermal stresses.

Figure #3: Side View of the glass fracture. The crack starts at the bottom edge. It then grows incrementally from thermally generated stresses.
Figure #4: Alternate view of the crack. It initiates at the chimney bottom then goes around the base. The overall crack is driven by thermally generated stresses.
Figure #5: Photo micro graph of the failure origin on the fracture surface. The crack initiates from impact on the chimney bottom. It then grows incrementally (demonstrated by the crack arrest lines). The final crack grows slowly driven by thermally generated stresses (note the mirror surface and the faint Wallner lines).

Filed Under: Failure Analysis Tagged With: Design Defect, Product Liability

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Read Consulting Failure Analysis

Thomas L. Read, PhD,
1435 Fulton Road Santa Rosa, CA
Phone: 707-494-5089
email: info@readconsulting.com

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email: info@readconsulting.com

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