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You are here: Home / Failure Analysis / Product Defect, Fatigue Failure of Glass Coffee Pot.

Product Defect, Fatigue Failure of Glass Coffee Pot.

April 16, 2020 By Tom Read Leave a Comment

  Glass is a brittle material, and it is not expected to fail from fatigue. To test this possibility, a borosilicate glass (i.e. low coefficient of thermal expansion) coffee was selected. The coffee pot bottom was scratched using a wet scrubbing pad  It was then thermal “shocked” by heating it to 160° C and plunged into 10° C water. This was done numerous times till a crack was visible. One coffee pot failed after 55 cycles. Please see the photographs below.

Bottom of the carafe where the scrub scratches are visible (Mag. 20X)
Overview of the final crack traversing the carafe bottom. Note: this thermally driven crack is not straight. This is typical of a crack driven by thermal stresses.
Photo micrograph of the origin. It shows that the crack initiated at scratch damage (Mag. 6X)
Proof of Fatigue in Glass
Higher Magnification Photo micrograph of the failure origin. It confirms that the crack was progressive before the failure (i.e. this is a fatigue crack Mag. 30X).

Filed Under: Failure Analysis Tagged With: Coffee Pot, Product Defect

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Read Consulting Failure Analysis

Thomas L. Read, PhD,
1435 Fulton Road Santa Rosa, CA
Phone: 707-494-5089
email: info@readconsulting.com

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email: info@readconsulting.com

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