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You are here: Home / Failure Analysis / Failed Tempered Glass Washing Machine Lid

Failed Tempered Glass Washing Machine Lid

February 17, 2022 By Tom Read Leave a Comment

Traditionally, a top loading clothes washer has a steel top. This means that a person can safely put part of their weight on the washer top. Recently, some manufacturers have replaced the steel top with a piece of tempered glass (on the order of 1/8” thick) darkened on the bottom with a glass frit coating . A tempered glass top creates the possibility that the washer top cannot support a load and is prone to shattering when a user puts part of their weight on it. In this case, the owner was kneeling on the glass appliance top and went through the glass causing an injury. Fortunately, the failure origin remained glued to the plastic frame; this allowed a glass failure analysis to be performed. The resulting tempered glass failure analysis is described below. This washer lid failed from of bending that initiated a failure in the bottom where there was localized mechanical damage.

Figure #1: Photograph of the failed washer lid. The only remaining glass is that glued to the plastic frame. Fortunately, the origin was attached; this allowed a glass failure analysis to be performed.
Figure #2: Closeup of the failure origin still glued to the plastic frame. The origin is associated with what appears to be “butterfly wing pieces”; these are still attached to the plastic frame.
Figure #3: Photo micro graph of the failure origin. The tempered glass failed in bending. At the origin is the fracture mirror surrounded by mist and twist hackle. This is typical of a bending failure. The origin is on the underside of the glass. It is a result of the top loading which creates tensile stress on the bottom side Mag. 15X.
Figure #4: Higher magnification photo micro graph of the origin showing the initial Wallner lines surrounding the origin Mag. 25X.
Figure #6: Photo micro graph of the fracture origin. In this case the glass is tilted to show the cause of the failure. There is local mechanical damage to the underside of the tempered glass that weakened it and caused the failure to occur Mag. 25X.

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Read Consulting Failure Analysis

Thomas L. Read, PhD,
1435 Fulton Road Santa Rosa, CA
Phone: 707-494-5089
email: info@readconsulting.com

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Read Consulting Failure Analysis

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email: info@readconsulting.com

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