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You are here: Home / Failure Analysis / Plastic Pipe Failure, : Failure Analysis of a Failed Threaded PVC Pipe Fitting

Plastic Pipe Failure, : Failure Analysis of a Failed Threaded PVC Pipe Fitting

July 8, 2024 By Tom Read Leave a Comment

When a PVC fitting with female pipe thread is coupled with male brass pipe threads, the PVC half is put into tension (i.e. hoop stress). The threads are tapered, and when the two halves are joined to produce a leak free joint, the PVC is put into tension and has the probability to fail over time. This situation is worsened if a brass hose bib is screwed into the PVC. Normal use of the valve, such as tightening or pilling of a hose. The present sample had been in use for over 10 years before it failed. Since the circumstances of this failure are known, it is worthwhile to examine the fracture surface.

The failure mode is low cycle fatigue. This is indicated by the striations accompanied by overload failure.

 

Photograph of the Cracked PVC Fitting. The crack is along the barrel of the fitting. This indicates that hoop stresses were involved
Macro Photograph of the Female Threads on the Fitting Interior.Because pipe thread is tapered, tightening the joint will generate hoop stresses
Photo-micro graph of the exposed fracture surface. The presence of striations indicates a progressive failure such as fatigue. The general failure mode is overload.

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Read Consulting Failure Analysis

Thomas L. Read, PhD,
1435 Fulton Road Santa Rosa, CA
Phone: 707-494-5089
email: info@readconsulting.com

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